Automated precision milling of ultra-flat industrial floors UFF LASER SYSTEM FASTER SMARTER FULLY AUTOMATIC ® INDUSTRY 4.0 READY
Complete solution for the construction of ultra-flat industrial floors from a single source: LASER CAMEL _ fully automated high-precision milling WOLF MAX _ effective dust management with remotecontrolled vacuum DBS-GRINDING MACHINES _ improving surface quality METZGER/ MCGUIRE FILL_ ERS ultra-fast repair of any floor defects DRS-FLOOR CONCRETE TREATMENTS _ surface hardening and sealing DRAGONFLY _ Surface measurement and quality control INDUSTRY 4.0 READY LASER-GUIDED PRECISION: LASER CAMEL mills the floor exactly to a defined reference plane instead of following existing unevenness MAXIMUM FLATNESS: Accuracy up to ±1 mm over a length of 50 meters – ideal for high-bay warehouses, VNA narrow aisles and other automated logistics facilities HIGH PRODUCTIVITY: 350–400 m2 daily output with 5 mm removal rate EFFICIENT PROCESS: : Fine milling structure - only one grinding pass is necessary for post-processing RELIABLE TECHNOLOGY: Fully gear-driven concept for minimal maintenance and maximum operational reliability VERSATILE APPLICATION: Precise processing of levels, ramps and transition areas of VNA surfaces as well as for highly effective surface preparation and aggregate exposure COMPLIANT WITH STANDARDS: Meets international standards such as EN 15620, DIN 15185 VDMA, ACI F-min and TR34 Technical specifications, design and features are subject to change without notice. Errors and omissions excepted. Images and descriptions may differ from the actual product.
With this new high-precision milling technology the Dr. Schulze Group presents solution for automated high-bay warehouses, logistics centers, data centers and other modern production facilities precisely bringing existing or new installed industrial floors to a new reference level - quickly, reproducibly and without costly new construction. The core of the UFF system is the laser-controlled, highperformance floor milling machine LASER CAMEL. Active leading instead of following precision on a new level Unlike conventional milling and grinding methods, which follow the existing floor profile and reproduce existing unevenness, LASER CAMEL uses intelligent sensors and precise laser control and orients itself to a defined reference plane and mills the floor precisely to this target level, regardless of any bumps, dips or waves. LASER CAMEL the heart of the UFF system The machine‘s travel path is also controlled by the laser with an accuracy of up to 3 mm – ideal for narrow aisle warehouses and for traffic lanes processing. Ramps, slopes and transition areas of VNA surfaces can also be processed precisely and uniformly thanks to automatic tilt control system.
LLS (LASER LEVEL SYSTEM) LASER-CONTROLLED ADJUSTMENT OF THE MILLING DEPTH: The machine‘s integrated laser receiver gets the signal from the laser transmitter and continuously and automatically adjusts the milling depth for ensuring, that the preset required floor height is always achieved, regardless of the starting height. Simultaneous control of multiple machines with a single laser transmitter is also possible. SSS (SLOPE SENSOR SYSTEM) AUTOMATIC TILT CONTROL OF THE MILLING HEAD: Another intelligent control system keeps the machine‘s milling head in a precisely horizontal position any time, regardless of the unevenness of the ground, on which the machine wheels are currently located. LASER CAMEL Innovation and Robustness MAXIMUM PERFORMANCE AT MINIMUM RUNNING COSTS The LASER CAMEL is fully gear-driven and therefore requires less maintenance, is durable and reliable even in continuous industrial use. The milling depth can be adjusted in very fine increments of 0.25 mm up to a maximum working depth of 25 mm. The resulting fine milled surface requires only a single subsequent grinding pass with, for example, diamond grit #40. SCS (SLOPE CONTROL SYSTEM) ACTIVE REGULATION OF THE MILLING HEAD ANGLE: Thanks to active and nearly stepless regulation of the milling head tilt angle, any slightly inclined floors and transition areas of VNA surfaces with an angle of up to 4° can be processed fully automatically. The machine automatically maintains the preset tilt angle. LTGS (LASER TRACK GUIDANCE SYSTEM) LASER-GUIDED WALKING TRACK GUIDANCE: The intelligent laser guidance system LTGS guides LASER CAMEL along the laser beam with a deviation of less than 3 mm – ideal for processing of defined motion (VNA) areas while minimizing operator influence. INTELLIGENT SENSORS AND LASER CONTROL: The LASER CAMEL features extensive sensor technology and control systems, which almost completely automate the operation of the machine and reduce the operator‘s influence to a minimum.
SLOPE CAMEL differs from LASER CAMEL in that it does not have the LLS system (laser-controlled milling depth adjustment), making this machine a universal solution for effective and extremely fast surface preparation. The SSS system (automatic tilt control of the milling head) keeps the milling head of the machine in a precisely horizontal position any time, ensuring a previously unattainable level of evenness of the processed floor. SLOPE CAMEL Optimal solution for surface preparation LASER CAMEL SLOPE CAMEL Laser-controlled milling depth adjustment LLS + - Automatic tilt control of the milling head SSS + + Active regulation of the milling head angle SCS + + Laser-guided walking track guidance LTGS + + Therefore SLOPE CAMEL can completely replace conventional machines for surface preparation in the most applications.
Advantages of surface preparation with SLOPE CAMEL or LASER CAMEL compared to: Floor milling machines + Smaller surface damages + Excellent flatness after just one pass + Less post-processing required Shot blasters + Significantly higher removal rate + Insensitive to the substrate condition + Significantly improves the evenness of the surface Grinding machines + Significantly higher productivity and material removal rates + One milling tool for any surface + Optimal structure for further coating A multifunctional high-resolution LED display ensures intuitive machine operation and full control over a wide range of functions and operating parameters.
350–400 m2 daily output at 5 mm removal rate Significantly reduced project durations and fewer interruptions of the building use Reduced staffing demand due to high automation level Minimal post-processing required due to fine surface pattern Maximum reliability and minimal maintenance thanks to gear drive technology Fast transport and installation thanks to compact dimensions and a weight of under 1200 kg Minimal dust handling effort thanks to dry milling LASER CAMEL: Special operating mode without laser control for effective surface preparation and aggregate exposure SLOPE CAMEL: Ultra-fast surface preparation and improved surface flatness thanks to the SSS system 1 At a maximum milling depth of 5-10 mm (depending on the floor material) LASER CAMEL & SLOPE CAMEL intelligent | powerful | cost effective LASER CAMEL SLOPE CAMEL Motor 18,5 kW 18,5 kW Electrical connection 400 V; 321 - 40 A; 50 Hz 400 V; 321 - 40 A; 50 Hz Battery voltage 24 V 24 V Working width 640 mm 640 mm Max. milling depth 25 mm 25 mm Milling head speed 180-260 min-1 180-260 min-1 Milling drum speed 1100-1600 min-1 1100-1600 min-1 Number of milling drums 4 or 5 5 Ø hose connection 150 mm 150 mm Length 1980 mm 1980 mm Width 796 mm 796 mm Height 1408 mm 1408 mm Weight 1170 kg 1160 kg Price on request on request Our contracting customers take advantage from the high degree of process automation, its extreme precision, short project durations and significantly reduced overall costs – and ultimately from the satisfied customers with industrial floors meeting increased demands of industry automation. SLOPE CAMEL and LASER CAMEL guarantee for your construction site:
For ensuring the continuous operation LASER CAMEL is combined with the self-propelled, high-performance WOLF MAX dust extraction system, equipped with a radio remote control. This enables comfortable and fatigue-free operation of the entire machine package by a single operator. The innovative WOLF MAX dust extraction system guarantees uninterrupted operation and is characterized by the following main features: High suction capacity of up to 1,620 m3/h, optimized for use with LASER CAMEL Variable frequency controlled suction turbine for various energy-efficient applications Radio remote control for convenient operation with only one operator Integrated feed drive system with stepless speed control 24-volt battery for easy transport without a power supply Automatic computer-controlled filter cleaning system with integrated air compressor 8 high-performance cartridge filters with antistatic coating Slim design optimized for VNA narrow aisle warehouses Motor 7,5 kW Electrical connection 400 V; 20 A; 50 Hz Air flow 0 - 1620 m3/h Battery voltage 24 V Filter design 8 cartridge filters Filter class H14 (99,95%) Ø hose connection 150 mm Dust container volume 185 liters Length 1655 mm Width 930 mm Height 1525 mm Weight 575 kg Price on request Technical Specifications WOLF MAX Dust management on a new level LASER CAMEL + WOLF MAX as a system
Applicable to both VNA (narrow aisle) and FM (free movement) areas LTGS (Laser Track Guidance System) – Laser-guided walking track guidance Entire remote control and evaluation via mobile app Accuracy for VNA: 0.01 mm (via sensors in the wheels) Accuracy for free areas: 1 mm (via the optional laser for absolute height measuring) Provides direct evaluation according to TR34 (DM1 and DM2) and ACI F-min as well as values for evaluations according to EN15620, DIN15185 VDMA Measurement accuracy VNA 0,01 mm Measurement accuracy free area 1,0 mm Distance front wheel/rear wheel 1600 - 2100 mm Distance left/right wheel 880 - 1850 mm Driving speed 10,5 – 15,7 m/min Maximum distance to the lasertransmitter 150 m Maximum operating time without charging 5 hours Maximum charging time 45 minutes Weight (without laser) ≈ 16 kg Price on request Technical Specifications The DRAGONFLY Floor Profiler is a highly precise measuring system that objectively, reproducibly and in accordance with standards assesses the flatness of industrial floors. Thanks to sensitive sensors on its four wheels, DRAGONFLY continuously detects surface height differences while driving over the floor. Based on this measurement data, the internationally established parameters FF (Floor Flatness/ short-wave flatness) and FL (Floor Levelness/long-wave flatness) are calculated. These values describe both: the short-wave flatness of the floor – relevant for ride comfort, vibrations and wear on transport systems – and the longwave flatness, which is particularly crucial for high-bay warehouses and conveyor technology. Floor Profiler DRAGONFLY: DRAGONFLY Intelligent surface measurement Optionally DRAGONFLY can be equipped with a second laser system, which is used to measure the absolute floor height. This can be used to create 3D surface profiles or to calculate the removed volume. The assessment is performed statistically across numerous measuring points (measurement field), thus providing a reliable indication of the flatness of the entire surface. Digital data acquisition ensures transparent results and clear documentation, making it ideal for both internal quality control and final inspections. DRAGONFLY with optional laser for absolute height measurement
The automatic high-performance milling machine LASER CAMEL brings the floor to the required height with minimal tolerances being used in combination with the selfpropelled and radio-controlled dust extraction system WOLF MAX. Step 1 Gear-driven DRS floor grinding machines improve the surface quality of the floor to the required stage. The fine milling pattern of the LASER CAMEL can usually be completely removed in one pass using diamond grit #40. The DBS-820 floor grinding machines series are suitable for VNA narrow aisle warehouses, while our DBS-1520-8H is ideally suited for wide aisles and open areas. Step 2 Scan to view to our floor grinding machines DBS-820-4H DBS-1520-8H
Existing floor defects can be permanently and colorfast repaired in a very short time using the innovative and fast-curing Metzger/McGuire materials. We also offer optimal solutions for repairing or new filling of heavily stressed expansion joints. Step 3 Processing with our lithium-based DRS-FLOOR concrete treatments not only makes the concrete surface harder and therefore more wear-resistant, but also permanently protects it against contaminants and stains. At the same time, cleaning efforts are significantly reduced. Step 4 Products are usually dry and grindable after 10-15 minutes Heavy load traffic permitted after 30-60 minutes No cutting is required when repairing small cracks We offer the Metzger/McGuire products exclusively in Europe and their main advantages can be summarized as follows: Expansion joints can be executed flush with the surface without chamfering enabling continuity of the floor Most products are available in over 70 colors Scan to view to our DRS FLOOR catalogue Throughout the entire process, the intelligent and laser-controlled Floor Profiler DRAGONFLY can be used to measure the floor and check its tolerances. Step 5 BEFORE AFTER UFF LASER SYSTEM The most effective way to ultra-flat industrial floor Scan to view to our Metzger/McGuire products
Technical specifications, design and features are subject to change without notice. Errors and omissions excepted. Images and descriptions may differ from the actual product. Dr. Schulze Factory I Bollenberg 10 D-57234 Wilnsdorf Telefon +49 2737 5953-0 Telefax +49 2737 5953-3 Dr. Schulze Factory II Gewerbestraße 9 D-39291 Moeckern/Theessen Telefon +49 39223 620-160 Telefax +49 39223 620-186 Dr. Schulze s.r.o. Tovární 85 CZ-54981 Meziměstí Telefon +420 725 776 540 E-Mail: info@dr-schulze.de www.dr-schulze.de | www.drs-floor.com Bollenberg 10 D-57234 Wilnsdorf Stahlstrasse 16 D-57234 Wilnsdorf Gewerbestrasse 9 D-39291 Theessen Tovární 85 CZ-54981 Meziměstí Lärchenweg 3 D-29227 Celle
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